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Buildup In Saddle Bar Of Ropeway Tower

Industry Type
Cement

Product Group
Lotherme

OUR SOLUTION

Job Specific Remarks
There were 20 tower and 2Nos Saddle Bar fixed in one tower.

Previous Solution
LH-115

Dimensions L×D (mm)
100×150

Problem
Wear Out in Saddle bar

Quantity
12-13 Electrodes

Size (mm)
4

Product
Lotherme -705

JOB PICTURES
Job Picture Before Repair

Job Picture Before Repair

Job Picture After Repair

Job Picture After Repair

ANALYSIS

Wear Factor
Metal to Metal Friction.

Base Metal
Cast Iron

Equipment Name
Ropeway

  • Clean up the surface area against any fatigue material & other surface contamination.

  • NDT was done for a crack free surface.

  • Preheat the job up to 150°C.

  • Deposit/ Build –up using Lotherme 705, 4.00 mm as considering the bonding with base material.

  •  After buildup, we have covered the welding area using lime for slow cooling of deposit material.

  • After cooling, grinding was done for smooth surface requirement.


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