LoTherme GS-535 (Spl)
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FCW Wires

LoTherme GS-535 (Spl)

Forging die rebuilding flux cored wire

Characteristics

A customized gas shielded wire designed for fabrication of a new die and re-building of worn-out hot forging dies with higher hardness requirements. The deposited weld metal is resistant to heat, metal to metal wear & galling. It is free from cracks, porosities and any other surface defects. The wire has very good welder’s appeal and easy slag detachability.

Applications

LOTHERME GS-535 (Spl) wire is suitable for weld-surfacing & reclamation of those forging dies, hot working tools & guides, etc where hardness requirement is on the higher side (>40 HRC).

Recommended Shielding Gas
  • CO2 gas &
  • Argon-CO2 mixed gas
TYPICAL ALL-WELD METAL COMPOSITION WITH CO2 SHIELDING:

Element

C

Mn

Si

S

P

Cr

NiMo

Typical

0.12

1.02

0.32

0.018

0.020

2.66

2.52

0.84
TYPICAL ALL-WELD METAL HARDNESS


On a 3-layer deposit in as-weld conditionAfter SR at 450°C for 2 hours
42-48 HRC40-45 HRC


WELDING CURRENT & STICK OUT
Wire diameter, mm
Current, amp
Voltage, V
Stick out, mm
1.6
180 – 280
26 – 30
25 – 35
1.2
160 – 260
26 – 30
25 – 35


WELDING POLARITY

DCEP/ DCRP/ DC (+)

STANDARD WIRE DIAMETERS

1.2 mm and 1.6 mm.

Note: Any other diameter wires may be available on request.

PACKAGING

The wire is supplied in a layer wound 12.5/15 kg plastic spool. Each spool is sealed in polythene bag and then packed in a shrink-wrapped corrugated box.

Note: Any other type of packaging may be available on request.

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