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Pedestral (Mill House)
Industry Type
Sugar
Product Group
Lotherme
OUR SOLUTION
Size (mm)
3.15, 4.00
Current (amps)
80, 95, 120
Quantity (Kgs)
4, 15, 6
Process
MMAW
Preheat (°C)
100-150°C
Post Weld Treatm Ent
Job Covered With Lime
Product
Lotherme 701, Lotherme 703, Lotherme 704N
JOB PICTURES
Before
After
Photograph
Pedestral Joined With Lotherme 701 703 And 704N
ANALYSIS
Equipment Name
Mill House
Component Name
Pedestral
Type Of Problem
Broken (Through) At Corner
Problem Due To
Impact & Vibration
Previous Solution
First Time Job
Base Metal
Cast Iron (G.I.)
Comp. Weight (Kgs)
1 Ton
Procedure
1. Cleaned The Base Metal, Contamination, Oil, And Grease. Burned The Base Metal To Remove All The Contamination.
2. Make V-Groove.
3. Preheated Base Metal @100-150Oc.
4. Applied The Buttering Layer Of Lo-701 To Arrest Oil, Grease (Soaked In Base Metal) Coming Out From Base Metal During Welding.
5. Filled The Groove With Lo-703 & Lo-704N.
6. Short Run And Hot Peening Done During Welding To Relieve Stress.
7. After Compeletion Of Job, Pedestral Covered With Lime To Get It Cool Gradually.
