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SUGAR PLANTS

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The Sugar Industry is constantly faced with issues relating to wear & tear due to abrasion, impact, corrosion and friction. To achieve high performance, high productivity, low operation cost without disturbing the production operation is quite a task at hand. This can be achieved by reclamation & repair of plant components and that will not only prolong life but also minimize inventory and down time considerably.

SUGAR PLANTS

S.No. Components Base metals Wear factor Recommended Electrodes
1Tail BarL.A. SteelWear
2Striking Bar Of AnvilSteelWear
3SS CondenserSS 316Wear/Fab
4Cane GrabsC. SteelWear
5Cane Leveler ArmsC. SteelWear
6Cane Loading SpikesC. SteelWear
7Cane Cutting knivesC. SteelWear
8FibrizerC. SteelWear
9Trash BeamCast IronCrack
10Trash PlateC. SteelTeeth Wear
11Scraper PlateC. SteelTeeth Wear
12Crusher RollerSteel/CIWear Slip
13Roller PinionC. SteelWear
14Square CouplingSteel/CIWear
15Juice RingSteelWear
16Juice PumpCast IronWear
17Magma PumpBronzeWear
18Centrifuge ShaftAlloy SteelWear
19SprocketSteelWear
20Pump Shaft keysSteelWear
21Brake DrumCast IronWear
22Unknown MetalSteelWear/Crack
23Turbine CasingSteelCrack
24FibrizerC. SteelWear
25Trash BeamCast IronCrack
26Roller PinionC. SteelWear
27Square CouplingSteel/CIWear
28Square CouplingSteel/CIWear
29Juice RingSteelWear
30Striking Bar Of AnvilSteelWear
31Magma PumpBronzeWear
32Magma PumpBronzeWear


Case Study
Sugar Lotherme
Leveler Blade Reconditioning
Sugar Lotherme
Raw Juice Pump Casing Reconditioning
Sugar Electrode
Teeth Of Sprocket
Sugar Electrode
Hard Facing of Fibrizer Hammer Disc
Sugar Lotherme
Scraper Plate
Sugar Lotherme
Sugar Mill Crown Pinion Teeth Reconditioning
Sugar Electrode
Rebuilding Of Pump Rotor
Sugar Electrode
Hardfacing Of Static Coller
Sugar Lotherme
Pedestral (Mill House)
Sugar Lotherme
Welding of TRPF Roller
Sugar Lotherme
TRPF Roller H/F
Sugar Lotherme –Electrode.
Hard Facing of Fibrizer Hammer
Sugar Lotherme
Cane Cutting Knives Hardfacing
Sugar Lotherme
VRM ID Fan Blades Hard Facing.
Sugar Lotherme
Cane Cutting Knives Hard facing
Sugar Lotherme
Bearing Housing worn-out Covering of copper coupings
Sugar Lotherme
Hard Facing of Fibrizer Hammer
Sugar Lotherme
Hardfacing of Fibriser hammers