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Kiln Shell Multy Crack At Tyre Place
Industry Type
Cement
Product Group
Lotherme
OUR SOLUTION
Product
Lotherme 352
Size (mm)
3.15
Current (Amps)
110
Quantity (Kgs)
4
Product
Lotherme 352
Size (mm)
4
Current (Amps)
140
Quantity (Kgs)
10
Product
Lotherme 510 N
Size (mm)
4
Current (Amps)
130
Quantity (Kgs)
10
Product
Lotherme 802
Size (mm)
4
Current (Amps)
240
Quantity (Kgs)
4
JOB PICTURES
Job Picture Before Repair
Job Picture After Repair
ANALYSIS
Equipment
Kiln
Base Metal
Corban Steel
Component Name
Shell
Type of Problem
Crack
Problem Due to
Dynamic Loads, Friction
Previous Solution
XUPER 660 NH,NUCLEOTECH 2222 OF EWAC ALLOY
Dimension (Crack Details) (mm) L×T×W
500 2NOS,400 2NOS×45×GROOVE 70
Procedure
1. Cracks
both the ends madethe drills and putted the ping to aurest the cracks
2. With lotherme 802 gouged the crack up to the depth and made the v grove width of 70mm
3. Grinded
the groves through out the cracks.
4. Preheated the job up to 120 dig. Then root run with lotherme 352 3.15mm and cleened the root run by grinding.
5. Multy layers with lotherme 352 4mm and final 3 layers with lotherme 510n to with stand thermal shocks.
6. Job complited with in 10 hours.
