JOURNAL HEAD RE-CONDITIONING

Industry Type

Product Group

ANALYSIS

DIM ENSIONS (mm) L x Dia
2500 x 400

COMP. WEIGHT (Kgs)
3T

BASE METAL
CAST STEEL

PROBLEM DUE TO
IMPACT & CORROSION

TYPE OF PROBLEM
WORNOUT OF PROFILE

COMPONENT NAME
JOURNAL HEAD – 1 NO

EQUIPMENT
SUPRA MMA 630-T

JOB PICTURES

Before

Before

After

After

Our solution

Qty. (Kgs)
20 Kg.

Current (AMPs)
250-300

Size (mm)
2.4

Product
LOTHERME OA- 611

Qty. (Kgs)
100 Kg.

Current (AMPs)
250-300

Size (mm)
2.4

Product
LOTHERME OA- 352

Qty. (Kgs)
20 Kg.

Current (AMPs)
90-120

Size (mm)
4

Product
LOTHERME-468

Procedure

1. GRIND THE SURFACE AREA OF JOURNAL HEAD TO REMOVE FATIGUED METAL

2. DRAW THE BUFFER LAYER WITH LOTHERME-468

3. BUILD UP THE JOURNAL HEAD WITH LOTHERME OA-352

4. HARDFACE BY USING LOTHERME OA-611

5. INSITU WELDING.

Further Reading on Case Studies

WELDING REBUILDING OF RING ROLLING CO-AXIAL ROLL

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Hard Facing Of The Nozzle Tip

Read Case Study
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