Wear and tear in any heavy machinery or application is a common. Wear can be chemical or mechanical, depending on various factors.
The wear factors are categorized into two types – Primary and Secondary. These are further sub-classified into different factors. Let’s understand.
Primary Wear Factors
Abrasion
Friction
Impact
These factors are responsible for higher loss of wear or material as compared to the secondary wear factors.
Secondary Wear Factors
Erosion
Corrosion
Heat
Cavitation
These factors do not cause wear and tear as much as the primary factors. However, they still need to be taken into consideration to arrive at a holistic solution. The reason is that there is hardly any application in any industry which is prone to only one type of wear.
How Hardfacing Electrodes Can Help?
Hardfacing welding electrodes are specially designed for surfacing applications that are highly vulnerable to primary and secondary wear. They are also designed to protect parts that are subjected to severe abrasion.
However, it is important to understand that simple hardness in an application doesn’t give assurance of the longer life of a component. It should have the right amount of Low Alloy to give a longer life as well as tackle the wear areas. This means that a combination of hardness and alloy is necessary to get effective results.
Hardfacing electrodes find their applications in Thermal Power Plant, Steel plant, Mines, Cement plant mines and other mining areas to repair the hardfacing material of handling buckets in porcelain machines and wheel loaders. In general, depending on the type of material ore such as coal, limestone or iron ore, the typical wear factors in the application are high abrasion that is caused by non-metallic particles on metal combined with impact. Hence, it is safe to assume that simple high iron carbide deposits that have 60 HRC hardness are likely to have a longer life.
However, this is not enough. You also need to consider the application/service condition on-site, closely look at the topography and other climatic or geographical conditions under which it is working.
If you are looking for a wide range of welding electrodes and alloys to tackle the wear factors, D&H Sécheron can meet all your requirements.
.jpg)
02 August 2025 | Welding
An In-Depth Exploration of Low-Alloy Steel: Your Comprehensive Guide
02 August 2025 | Welding
Six-lane expressway of Mumbai-trans-harbour-link (MTHL) connecting Sewri on Mumbai Island
02 August 2025 | Welding
Nagpur - Bori - Tuljapur Road MSH-3 in Yavatmal District (Maharashtra)
02 August 2025 | Welding
Guidelines to Understand Gas Welding: Applications, Advantages & Disadvantages
02 August 2025 | Welding
3 Tips for Finding the Best Mild Steel Electrode for Your Application
02 August 2025 | Welding
Ways To Prevent Weld Defects When Working With Different Materials
02 August 2025 | Welding
How to Select the Right Welding Filler Wires for Stainless Steel Welding?
02 August 2025 | Welding
Building the Narendra Modi Stadium with Norma V and Autotherme-1 Electrodes
02 August 2025 | Welding
Low Alloy Steel Welding in a (PEB) Pre Engineered Building Structure
.jpg)
.jpg)
.jpg)
02 August 2025 | Welding
Welding Rods: Different Types and Tips for Properly Storing and Handling
.jpg)
02 August 2025 | Welding
Tips for Flawless Welds with Stainless Steel Electrodes: Pros and Cons
02 August 2025 | Welding
Exploring Applications and Benefits of Stainless Steel Welding Electrodes
02 August 2025 | Welding
Mastering Stick Welding: 5 Expert Tips for Perfect SMAW Technique
.jpg)
.jpg)
02 August 2025 | Welding
Welding Basics: Joining Metals with Heat and Pressure - A Beginners Guide
02 August 2025 | Welding
Mumbai Trans-Harbour Link (MTHL): Bridging Mumbai and Navi Mumbai
02 August 2025 | Welding
Forehand vs. Backhand Welding Techniques: Choosing the Right Method
02 August 2025 | Welding
Creep-Resistant Steels: Heat Treatment Excellence by D&H Secheron.webp)
02 August 2025 | Welding
Welding Innovations to Improve Manufacturing Productivity & Quality.jpg)
02 August 2025 | Welding
Implementation of 96.3 CBM Sarambala medium irrigation scheme at Sawantwadi in Sindhudurg.jpg)
.webp)
.jpg)
02 August 2025 | Welding
What are Nickel Electrodes? Exploring Varieties and Applications with Real-world Examples
02 August 2025 | Welding
Exploring the World of Welding Consumables: Types and Applications
02 August 2025 | Welding
Distinguishing Low-Alloy Steel from High-Alloy Steel: Understanding the Variations
02 August 2025 | Welding
Hard Facing Wire - Understanding the Process and Achieving Optimal Result
02 August 2025 | Welding
Exploring the Advantages of Stainless Steel Electrodes in Welding Applications
02 August 2025 | Welding
Weathering Steel vs. Traditional Steel: A Comparative Analysis of Performance
02 August 2025 | Welding
Choosing the Right Welding Rod: Why 6013 Electrodes Might Be Your Ideal Option
02 August 2025 | Welding
Selecting the Right Hardfacing Electrode: A Decision-Making Guide
02 August 2025 | Welding
Why 7018 Electrodes Are Preferred for High-Strength Welds in Pipeline Construction
02 August 2025 | Welding
Understanding Weathering Steel: Characteristics, Advantages, and Common Applications
02 August 2025 | Welding
Filler Wire vs. Stainless Steel Filler Wire: Understanding the Key Differences
02 August 2025 | Welding
What are Mild Steel Electrodes? A Detailed Explanation of Different Types with Examples
02 August 2025 | Welding
Exploring the Impact of Filler Material on Welding Quality and Durability
02 August 2025 | Welding
Understanding the Full Potential of Flux Cored Arc Welding (FCAW)
02 August 2025 | Welding
A Comprehensive Guide to Submerged Arc Welding Wire: Benefits, Uses, Best Practices & More
02 August 2025 | Welding
Choosing the Right Cast Iron Electrode for Different Welding Projects
02 August 2025 | Welding
Benefits of Using Nickel Electrodes in Corrosion-Resistant Welding
02 August 2025 | Welding
5 Factors to Consider When Selecting Stainless Steel Welding Rods
02 August 2025 | Welding
Top Advantages of Cast Iron Electrodes for Industrial Welding Applications
.png)
02 August 2025 | Welding
Key Benefits and Challenges of Using TIG Welding in Industrial Projects
02 August 2025 | Welding
Lotherme-601: A Game-Changer for Restoring Shoulder Pins in Heavy Machinery
.webp)
02 August 2025 | Welding
How D&H Sécheron Helped Repair a Rotary Kiln’s Cooler Section with LoTherme 352
02 August 2025 | Welding
Piston Repair for Mining Industry: Cost-Effective Solutions with LoTherme 468.webp)
.webp)
.webp)
.webp)
.jpg)
02 August 2025 | Welding
Top 5 Advantages of Flux Cored Arc Welding for Heavy-Duty Applications.png)
02 August 2025 | Welding
5 Reasons Why 7018 Electrode is the Gold Standard for Welding Professionals
02 August 2025 | Welding
Revitalising Power Plant Efficiency: The Role of LoTherme 470M in Drive Shaft Repairs.webp)
