How Welding Techniques can Increase Productivity and Quality in Manufacturing
Welding, which involves joining two or more metal components to create a single entity, is a crucial process in the manufacturing industry. A wide range of welding techniques is used extensively in manufacturing processes across industries such as construction, automotive, aerospace, and shipbuilding, among others.
With the advancement in welding techniques and technology, manufacturers can now achieve high-quality welds while increasing productivity, resulting in cost savings and improved bottom lines.
In this article, we will discuss the various new and advanced welding techniques in manufacturing that can enhance productivity and quality in manufacturing.
Welding Techniques in Manufacturing: How to Improve Productivity in the Industry?
Robotic Welding
Robotic welding is a highly efficient method of welding that involves using computer-controlled robots to perform welding tasks. It is widely used in the manufacturing processes of the automotive industry and other industries that require repetitive welding tasks.
Robotic welding offers high precision, speed, and consistency, which can lead to higher productivity and quality. Additionally, robotic welding eliminates the risk of human error, reducing the likelihood of defective products.
Plasma Welding
Plasma welding is a specialised welding technique that uses a high-velocity plasma arc to melt metal and fuse it together. This method produces high-quality welds with minimal distortion, making it an excellent choice for precision welding applications. Plasma welding is also faster than traditional TIG welding, reducing production time and improving productivity.
Laser Welding
Laser welding is another high-precision welding technique that uses a laser beam to melt and fuse metals together. It is commonly used in the aerospace and medical device industries due to its ability to create clean, precise welds with minimal heat input.
It is also one of the common techniques used for dissimilar welding - joining two different metals that have dissimilar chemical and mechanical properties - which requires expert skills to ensure a high-quality weld.
Laser welding offers increased productivity, as it can weld at a much faster rate than traditional welding methods, resulting in cost savings for manufacturers.
TIG Welding
Tungsten Inert Gas (TIG) welding is a technique that involves using a non-consumable tungsten rod to produce a weld. It is commonly used for welding thin materials and producing high-quality welds with minimal spatter.
TIG welding is versatile and can be used on a variety of metals, including aluminium and stainless steel. With proper training, TIG welding can lead to increased productivity and quality in the manufacturing process.
How to Improve Productivity in the Industry: Other Ways
In addition to utilising advanced welding techniques, there are several ways manufacturers can improve productivity in their welding processes. These include:
Streamlining the Welding Process: By analysing the welding processes, especially traditionally popular ones like SMAW welding and SAW welding, and making necessary improvements, manufacturers can reduce the time and resources required to complete welding tasks, resulting in increased productivity.
Investing in Automation: Automation can help reduce manual labour and improve the consistency and quality of welds, resulting in increased productivity.
Providing Proper Training: Proper training of welders can lead to increased productivity and quality by reducing the likelihood of errors and rework.
Improving Quality
Improving the quality of welds is crucial for manufacturers, as it can help reduce costs associated with scrap and rework. Here are some ways manufacturers can improve the quality of their welds:
Implementing Quality Control Measures: Quality control measures can help identify defects and ensure that welds meet specific quality standards, resulting in reduced scrap and rework.
Using High-Quality Materials: Using high-quality materials in the welding process can help ensure that welds are of high quality and meet specific requirements.
Regular Maintenance: Regular maintenance of welding equipment can help ensure that it is functioning correctly, leading to improved quality and productivity.
Conclusion
Welding is a crucial process in the manufacturing industry, and by utilising advanced welding techniques and making necessary improvements, manufacturers can increase productivity and quality, resulting in cost savings and improved bottom lines.
With proper training, implementation of quality control measures, and regular maintenance, manufacturers can produce high-quality welds and remain competitive in their respective industries.
D&H Sécheron is one of the leading providers of quality welding solutions in India. If you are looking for welding consumables, maintenance, training or process optimisations, get in touch with us today.
.jpg)
04 October 2025 | Welding
An In-Depth Exploration of Low-Alloy Steel: Your Comprehensive Guide
04 October 2025 | Welding
Six-lane expressway of Mumbai-trans-harbour-link (MTHL) connecting Sewri on Mumbai Island
04 October 2025 | Welding
Nagpur - Bori - Tuljapur Road MSH-3 in Yavatmal District (Maharashtra)
04 October 2025 | Welding
3 Tips for Finding the Best Mild Steel Electrode for Your Application
04 October 2025 | Welding
Ways To Prevent Weld Defects When Working With Different Materials
04 October 2025 | Welding
Low Hydrogen Electrodes: Storage, Baking, and Best Practices for High-Quality Welds.jpg)
04 October 2025 | Welding
How to Select the Right Welding Filler Wires for Stainless Steel Welding?
04 October 2025 | Welding
SMAW: Guidelines, Advice, and Troubleshooting Tips for Beginners
04 October 2025 | Welding
Building the Narendra Modi Stadium with Norma V and Autotherme-1 Electrodes
04 October 2025 | Welding
Understanding Gas Welding: Process, Applications, Advantages & Disadvantages
04 October 2025 | Welding
Low Alloy Steel Welding in a (PEB) Pre Engineered Building Structure
.jpg)
.jpg)
04 October 2025 | Welding
Welding Rods: Different Types and Tips for Properly Storing and Handling
.jpg)
04 October 2025 | Welding
Tips for Flawless Welds with Stainless Steel Electrodes: Pros and Cons
04 October 2025 | Welding
Exploring Applications and Benefits of Stainless Steel Welding Electrodes
04 October 2025 | Welding
Mastering Stick Welding: 5 Expert Tips for Perfect SMAW Technique
.jpg)
.jpg)
04 October 2025 | Welding
Welding Basics: Joining Metals with Heat and Pressure - A Beginners Guide
04 October 2025 | Welding
Mumbai Trans-Harbour Link (MTHL): Bridging Mumbai and Navi Mumbai
04 October 2025 | Welding
Forehand vs. Backhand Welding Techniques: Choosing the Right Method
04 October 2025 | Welding
Creep-Resistant Steels: Heat Treatment Excellence by D&H Secheron.webp)
04 October 2025 | Welding
Implementation of 96.3 CBM Sarambala medium irrigation scheme at Sawantwadi in Sindhudurg.jpg)
.webp)
04 October 2025 | Welding
Key Considerations When Choosing the Correct Gas for MIG Welding.jpg)
04 October 2025 | Welding
What are Nickel Electrodes? Exploring Varieties and Applications with Real-world Examples
04 October 2025 | Welding
Exploring the World of Welding Consumables: Types and Applications
04 October 2025 | Welding
Distinguishing Low-Alloy Steel from High-Alloy Steel: Understanding the Variations
04 October 2025 | Welding
Hard Facing Wire - Understanding the Process and Achieving Optimal Result
04 October 2025 | Welding
Exploring the Advantages of Stainless Steel Electrodes in Welding Applications
04 October 2025 | Welding
Advantages of SAW Welding: Efficiency, Quality, and Cost Savings
04 October 2025 | Welding
Weathering Steel vs. Traditional Steel: A Comparative Analysis of Performance
04 October 2025 | Welding
Choosing the Right Welding Rod: Why 6013 Electrodes Might Be Your Ideal Option
04 October 2025 | Welding
Selecting the Right Hardfacing Electrode: A Decision-Making Guide
04 October 2025 | Welding
Innovations in Stainless Steel Welding: Emerging Trends and Technologies for Enhanced Productivity
04 October 2025 | Welding
Why 7018 Electrodes Are Preferred for High-Strength Welds in Pipeline Construction
04 October 2025 | Welding
Understanding Weathering Steel: Characteristics, Advantages, and Common Applications
04 October 2025 | Welding
Filler Wire vs. Stainless Steel Filler Wire: Understanding the Key Differences
04 October 2025 | Welding
What are Mild Steel Electrodes? A Detailed Explanation of Different Types with Examples
04 October 2025 | Welding
Exploring the Impact of Filler Material on Welding Quality and Durability
04 October 2025 | Welding
Understanding the Full Potential of Flux Cored Arc Welding (FCAW)
04 October 2025 | Welding
A Comprehensive Guide to Submerged Arc Welding Wire: Benefits, Uses, Best Practices & More
04 October 2025 | Welding
Choosing the Right Cast Iron Electrode for Different Welding Projects
04 October 2025 | Welding
Benefits of Using Nickel Electrodes in Corrosion-Resistant Welding
04 October 2025 | Welding
5 Factors to Consider When Selecting Stainless Steel Welding Rods
04 October 2025 | Welding
Top Advantages of Cast Iron Electrodes for Industrial Welding Applications
.png)
04 October 2025 | Welding
Key Benefits and Challenges of Using TIG Welding in Industrial Projects
04 October 2025 | Welding
Lotherme-601: A Game-Changer for Restoring Shoulder Pins in Heavy Machinery
.webp)
04 October 2025 | Welding
How D&H Sécheron Helped Repair a Rotary Kiln’s Cooler Section with LoTherme 352
04 October 2025 | Welding
Welding PPE Kit: The Lifesaving Gear You Can’t Afford to Ignore!
04 October 2025 | Welding
Piston Repair for Mining Industry: Cost-Effective Solutions with LoTherme 468.webp)
.webp)
.webp)
.webp)
.jpg)
04 October 2025 | Welding
Top 5 Advantages of Flux Cored Arc Welding for Heavy-Duty Applications.png)
04 October 2025 | Welding
5 Reasons Why 7018 Electrode is the Gold Standard for Welding Professionals
04 October 2025 | Welding
Revitalising Power Plant Efficiency: The Role of LoTherme 470M in Drive Shaft Repairs.webp)
